Take
care of your steering column
Nic Houslip
highlights the space between the hollow and the solid shaft
forming the collapsible column is injected with a resin based material
through two holes in the hollow shaft, these forming a small cylindrical
piece that acts as a shear pin. Excessive force when
removing or refitting the column can result in damage to those resin
shear pins. Here he recommends care when handling the collapsible
column.
Updated:
251121
Posted: 190211 |

Steering
column fitted to the MGBGTV8 chrome bumper models has a rigid
outer housing (BHH 806) |

Steering
column fitted to the MGBGTV8 rubber bumper models has a perforated
outer housing (BHH 1596)
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The collapsible
steering column fitted to later MGB models (but not the earliest
MGBs), MGBGTV8s and on to the RV8 (and many other cars) is
a carefully designed and manufactured assembly that is intended
to deform and collapse in a controlled fashion in the event
of a frontal impact. In simpler terms it means the difference
between the steering wheel crushing your chest or just bruising
it.
How does a collapsible steering column do this?
The outer shell of the column assembly is made of expanded
metal or similarly manipulated sheet metal that is easily
crushed. Inside the outer shell there is a more complicated
assembly that enables the lower shaft, the part that carries
the universal joint to slide axially outside the shaft attached
to the steering wheel, enabling steering inputs to be transmitted
to the steering rack. The column itself is mounted to the
body by means of 3 diecast assemblies that also contain a
shear pin mechanism that will allow the column assembly to
move downward in the event the driver is thrown against the
steering wheel.
It would seem a simple device, but to allow the necessary
clearance for the two shafts to slide inside one another means
it will probably rattle, so the designers came up with simple
solution - the space between the hollow and the solid shaft
is injected with a resin based material through two holes
in the hollow shaft, these forming a small cylindrical piece
that acts as a shear pin. It is this that
keeps the two inner shafts in their correct position when
assembled into the outer column.
These steering columns can easily be damaged
From an investigation carried out on a selection of used steering
columns from MGBs of various vintages by the V8 Register with
the help of two former Rover employees, it is quite clear
that most if not all the columns examined were damaged internally.
The resin shear pins have been "popped" (sheared),
meaning that the column must now be considered outside the
OEMs specifications.
It seems that there are two major reasons for the damage,
the first occurs when refitting the column or steering rack,
when excessive force is applied to the lower shaft to get
the universal joint correctly positioned and second results
from the incorrect removal method of the steering wheel. The
correct method, described in the workshop manual, is to use
a puller, but many people simply loosen the nut and then,
while holding the steering wheel, and use a hammer to hit
the nut to force the column down out of the steering wheel
boss. This immediately pops the resin shear pins. There is
also a need to be aware that this type of damage could occur
during transportation of a steering column, if the courier
dropped the column end, then its probably a dud!
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Page
S23 MGB Workshop Manual AKD3259 |
Collapsible
steering wheel research
The decision to investigate these columns as a project was brought
about by the fact that there are no spare columns available
for the RV8 and that many RV8 and MGB owners may be driving
around unsuspectingly without a specification column which is
a safety related issue. During this project, undertaken by the
V8 Register with the help of two former Rover employees working
on these collapsible steering columns, we will endeavour to
provide good information on how steering columns should be refurbished
or repaired, and also find a specialist firm prepared
to offer a refurbishment and repair service for damaged steering
columns who is suitably capable to carry out that work to
the necessary standards. A third aim is to find a specialist
firm prepared to obtain a supply of new replacement columns.
Of course the work involved with those aims is complex and will
take time to complete, but the end result should also provide,
over and above the points mentioned above, a useful addition
to the Club archives, detailing what type columns were fitted
to which model with approximate dates and much more useful information.
When the project started it looked like a simple job, what was
not expected was the number of variants of the steering column
that have been fitted over the production life of the MGB and
derivatives". |
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