| 228ASilicone or mineral brake fluid for V8s?
 Georg Muller has contacted the V8 Webmaster with a  
              workshop note saying "last weekend I changed my brake 
              fluid. I'm now using silicone based brake fluid, which might be 
              interesting for other owners as well. Therefore I wrote the attached 
              note". Before we publish this note I feel it is worth seeking 
              fellow members' views because the case for silicone fluid is not 
              universally accepted and some believe it is not the best choice, 
              particularly for a classic car. The following contributions are 
              set out in the order received by the V8 Webmaster. (15.3.05)
 
 Comments 
              from Dave Wellings (15.3.05 @ 0829)
 Dave, one of our longstanding members, has commented following 
              reviewing the draft note that "if a change to silicone fluid 
              is undertaken, the complete braking system should be stripped and 
              ALL seals replaced. When I did my rebuild, I was in a position of 
              having a completely new and dry system. I considered the evidence 
              very carefully. The anecdotal evidence of problems far outweighed 
              those who were satisfied with silicone fluid, so I stuck with mineral 
              fluid. The issues are a softer pedal and a tendency for seals to 
              stick, making the brakes slow to come off. If it was that good it 
              would be a standard fit on new cars. The main areas for corrosion 
              when using mineral fluid are around the wheel cylinders and caliper 
              pistons. Both easy to deal with, which is why I stayed with mineral 
              fluid. I have no regrets. My rebuilt servo recently failed after 
              15 years by the way, so it lasted 32 years using mineral fluid".
 
 Comment from Gordon Hesketh-Jones (15.3.05 
              @ 1539)
 Gordon  comments whilst I agree with Georg that silicone 
              fluid has some benefits, I also totally agree with Dave Wellings 
              that a change to silicone should only be made at the time of a 100% 
              brake system rebuild. I went through the 100% brake rebuild process 
              in 1998 but stayed with standard fluid. Frankly 
              I think that Georg might have some problems in the future as all 
              he seems to have done is to just to clean the system then put in 
              the new fluid.
 
 Comments from Steve Bowley (Harvest Gold 0255) (15.3.05 
              @ 2130)
 I finished my 1973 GTV8 rebuild last July. I thought long and hard 
              about silicone fluid and followed various discussions. In the end 
              I went for DOT 5 silicone for brakes and clutch BUT I must stress 
              that ALL the brake and clutch components were brand new all the 
              way down to washers and servo clips. Only trouble I had was bleeding 
              the brakes. Car was trailered to Brown & Gammons to give it 
              a thorough going over, especially the brakes, prior to its MOT. 
              So far 1,200 miles and no leaks or long pedals. Using drilled discs 
              and greenstuff pads with uprated shoes at the rear. It is down to 
              choice but so far I have not had a downside.
 
 Response from Georg Muller (16.3.05 
              @ 0900)
 Georg responded "are you aware what a huge market is behind 
              yearly replacement of brake fluid. In addition all the repairs and 
              replacement of brake equipment based on failure caused by glycol 
              brake fluid. There are millions of cars, so there are millions of 
              litres of glycol brake fluid sold every year, not talking about 
              spare parts. Do you think vendors like AP Lockheed will give up 
              this attractive market only because people are getting maintenance 
              free hydraulic systems based on silicon fluid? This is a billion 
              Dollar market and the aftermarket sales are much more attractive 
              than dealing with the car industries. As everybody knows with the 
              car industries there is nearly no margin left".
 
 Georg notes that only one comment [on points in the warning note 
              from AP Lockheed reproduced in V8NOTE228 and set out in the 
              box below] will show already that we are not talking about serious 
              feedback:
 
               
                | Sudden 
                  loss of brakes o Air absorption - gasification of absorbed air at relatively 
                  low temperature produces vapour lock effect.
 o Immiscibility (failure to mix) with water - whilst 
                  the presence of dissolved water will reduce the boiling point 
                  of glycol based fluids, any free water entrapped in silicone 
                  filled systems will boil and produce vapour lock at much lower 
                  temperatures (100C or thereabouts).
 |  Air absorption: It might be more difficult to bleed silicone fluid 
            based hydraulic systems. This is beyond all doubt. This takes time 
            and you need to redo the bleeding a minimum of another time. But once 
            the system is air free, there will be no issue at all. It's even less 
            of an issue than with glycol based systems. This is because of boiling 
            water, which is always available in glycol based systems. This boiling 
            water will free up air! Result: Fading
 
 Immiscibility with water: Boiling water is "the problem" 
            with glycol based hydraulic systems we are all afraid of. Once loosing 
            the total brake system based on fading will stay in your mind forever. 
            Glycol brake fluid is hydroscopic. Therefore the seals will become 
            hydroscopic as well. This way water comes into the systems. That is 
            the reason why we have to change glycol fluid all the time. Conclusion:
 o There is no glycol based hydraulic system without water, and
 o This causes fading which is a high risk.
 Looking to a silicone based hydraulic system we will identify that 
            it will not have this "type of leaks". It's a real closed 
            system and so water hasn't any chance to come in.
 
 My conclusion is that we must be very carefully about statements from 
            market effected industries. I think it's not the best idea to announce 
            their statements on the register webside without comment. You should 
            talk to US Army mechanics or Harley Davidson owners. None of them 
            could state to me serious problems with their silicone based hydraulic 
            systems. I am not talking about thousands of happy oldtimer owners 
            singing "Thanks God we got rid of this damn glycol brake fluid".
 
 | 
               
                | Comment 
                  from V8 Webmaster - this note from Georg Muller is not only 
                  critical of the information available on the V8 Website but 
                  also critical that the V8 Register published it without comment. 
                  That is not the case as you can see from V8NOTE228 - the AP 
                  Lockheed warning note was under a comment from Ron Gammons, 
                  a leading MG specialist in the UK and someone who has raced 
                  MGs and other cars for over 40 years, who expressed the view 
                  based on his experience that "silicone fluid attacks 
                  rubber seals and causes swelling. Girling, a leading brake component 
                  manufacturer does not recommend silicone brake fluid". |  Reply from the V8 Webmaster (16.3.05 @ 0918)
 What is clear is the case for mineral and the case for silicone fluid 
            is not clear. There are defects and benefits with both fluids and 
            quite rightly you have to make a judgement, as informed as it is possible 
            to be, on what will be best for your V8. I am not unaware of the boiling 
            and fading problem with moisture build up in mineral fluid as I used 
            to race an MGB in the mid 1970s when I formed and ran the BCV8 Championship. 
            I found it was necessary to change the fluid regularly to ensure the 
            brakes would not fade as they got red hot!! I agree that losing braking 
            efficiency through fade when you are pressing a car to its limits 
            ona track is not a comfortable feeling at all!
 
 I can also accept your natural concern that manufacturers of equipment 
            and braking systems using mineral fluid might have a tendency to skew 
            their advice but so far as a number of members with technical expertise 
            in the UK are concerned this does not appear to be the case with the 
            Lockheed cautionary note which we included in V8NOTE228 as long ago 
            as 2001.
 
 I think the debate of the issues is both healthy and desirable and 
            your views are very valuable based on your personal experience and 
            on the evidence you cite of other enthusiast bodies. On a point of 
            detail, did you in fact remove all mineral fluid so you had a completely 
            dry system before recharging your system with silicone fluid?
 
 Georg Muller response (16.3.05 @ 1201)
 There are basically two ways to proceed.
 
 1. Rebuild and refill: open the brake system and replace all 
            seals, refill a complete dry and rebuilt system. This needs to be 
            done, if the seals are more or less gone already. If the seal are 
            already hardly attacked by glycol fluid they will not recover using 
            silicon fluid.
 
 2. Rinse the system and refill: drain off the old brake fluid, 
            rinse the system with silicon fluid, refill the system with new silicon 
            fluid, and then the system must be rebleeded after 1 to 2 weeks (the 
            seals will release glycol fluid and water).
 
 Remark: There may be a third way of doing this - that is getting 
            the system dry without seal replacement. This will only help if you 
            keep the system dry for at least 2 weeks. So the seals will release 
            glycol fluid and water and become dry as well. Otherwise this will 
            not help and you can go for the second way of doing. I decided to 
            go for the second and I took about 1 1/2 litre of silicone fluid rinsing 
            the system. This takes some time and also it will be better to dismount 
            the calipers and hold them upside down so the old fluid runs out. 
            The glycol and silicone fluid stay completely separated. You can't 
            get them mixed. During rinsing, the silicone fluid will blow out the 
            glycol fluid like bubbles. Once the system is "clean", refill 
            with new silicone fluid and start bleeding. As the two fluids stay 
            completely separated - silicone above because it's lighter, I have 
            been told that you could drain the silicone fluid and reuse it. But 
            I did not and would as well not recommend this. In two weeks time 
            I will bleed the system again to get the get contamination out which 
            was released by the seals. 
            
             Comments from 
            Allan Doyle (16.3.05 @ 1128)
 Allan says that "I work for an automotive supplier and several 
            of our customers demand that we guarantee silicone-free products. 
            I'm enclosing two examples".
 
 o Hella (Lights etc)
 They even specify the method to be used to determine the silicone 
            content in indirect materials.
 
 o SiemensVDO
 Point 20 on the initial sample checklist is confirmation of silicone 
            free supplies
 
 "I've been told that the reason for this requirement is the 
            "creep" of silicone which can play havic with electronics. 
            This may not be a problem with our electronic-free "old bangers" 
            but I think those two companies know what they are talking about. 
            I've stayed with normal brake fluid and plan to change it after 5 
            years".
 
 Response from Georg Muller (16.3.05 @ 
            1223)
 Hello Allan, I can understand that people for whatever reason stay 
            with glycol based brake fluid. But five years!!! Are you aware about 
            the risk you are taking. It's not only the corrosion, it's the risk 
            that the brake system is going to fail at high speed and on longer 
            downhill roads. Recommend changing at a maximum of 2 years. Better 
            would be to replace the fluid every year. In addition - as the brake 
            system becomes older (seals) then the more often the change should 
            be made. Take 
            care.
 
 Posting from Paul Wiley (17.3.05 @ 1305)
 I noticed the silicone debate and my understanding of this fluid is 
            that the large molecules allows air to reside in the fluid. This air 
            cannot be bleed out and gives the slightly spongy feel. However, if 
            this is the case what are the effects at high temperature and altitude? 
            Also Castrol SRF is a silicon ester but still attracts water?
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