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Another 12V battery conversion!
Kai Knickmann (Damask 0945) from Germany looked at
the options for replacing his old 6 volt batteries and an offer from
a local trader produced another 12 volt battery conversion. (Jun
06)

Twin BOSCH 4FNs wired in parallel provide improved starting
performance and a near original look. (Photo: Kai Knickman)
Finally my good old 6V batteries died this winter despite being
hooked to a trickle charger all through the winter months and some
thorough power load tries last week. Maybe ten years were enough
for those lead acid batteries. Initially I was inclined to leave
the car as original as possible, but when a local motor trader offered
replacement 6 volt batteries at something in the range of 140 €
(each! - that is £) for new 6 volts, I reconsidered my options.
After browsing the V8 Register archives on the web, especially V8
Workshop Note 329, I declined to go for one "big" 12 volt
battery like an "063" or "065" (although the
idea of a spares box in the redundant battery box was tempting!)
because I didn't like the idea of flattening the base stand with
the big mallet.
Another V8BB thread started by Mike Price last October mentioned
using a small 12 volt battery from a Japanese car which was a similar
size to the 6 volts in the V8 and this route seemed interesting
for me, although there seemed to be a potential clearance problem
in height. In the meantime, V8 Workshop Note 330 goes quite a long
way in showing the merits and feasibility of such a single 12 volt
battery solution.
BOSCH offered a good choice for me with a battery called 4FN
which is geometrically identical in footprint with the old standard
6 volt ones (they are just a fraction lower than the original 6
volts which are 175 mm high), using silver technology for a longer
lifetime,
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being
service free and sealed for life and as an additional plus, having
a nice black case as well. Of course, the electrical values due
to the reduced size are less impressive with 360 amp cold start
and 40Ah capacity. But after the first test with just one unit (I
was in quite a hurry!), the starter cranks the engine far better
than ever in the last four years!
In the meantime, V8 Workshop Note 330 goes quite a long way in showing
the merits and feasibility of a twin 12 volt battery solution. This
leaves me with plenty of power under all circumstances, keeps the
appearance nearly original and still saves me half the cost, as
one of these small 12 volt batteries is just 70€ here in Germany.
This all in all seems to mimic a setup that Anthony DeBella in the
US uses on Damask 1317 with good results according to his latest
information on the V8BB.
There are just minor modifications to change the electrical connections
so the two 12 volt batteries are connected in "parallel".
A second earth lead strap was fabricated for the second battery
similar to the original one and attached to an earthing point already
included by MG in the offside battery box side member. Then you
need another cable to link the two positive points. You might think
of using the original cable passing over the differential through
the rubber hose, but it seemed to be pretty short to me, so I routed
a new longer one the same way. At the right hand side, there are
now two cables attached there to the positive terminal - the original
hot wire from the car's wiring loom and the new link cable.
Finally I need to add that I turned the J pegs which clamp the batteries
down from looking frontward to rearward as the new batteries have
a stepped upper side being pretty low on the terminal side. As the
threads on the J pegs are a little bit short now, I used 15 mm spacers
to get the nuts "higher up". Alternatively, you could
either shorten and rethread the old J pegs or use new shorter ones
straightaway.
So all in all I'm quite happy with the new layout which you can
see finished on the attached picture. You just need to be able to
live with the fact that the batteries in the back were designed
to fit a FIAT Panda!
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